Inframark WWTP Report
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Ebensburg WWTP Monthly Report: June 2024
Report Date: July 22, 2024 Prepared by: Inframark Water Infrastructure Operations
Executive Summary & Operations
During June 2024, the Ebensburg wastewater treatment plant (WWTP) treated a total of 14,597,800 gallons of wastewater, averaging 486,600 gallons per day.
Key operational highlights included:
- Sludge Management: The centrifuge operated twice a week on average, sending 9. 114 tons of dry sludge to the landfill.
- Equipment Maintenance:
- Three new WAS pumps were ordered to replace worn units; installation is planned for July.
- Two faulty level sensors in the SBR tanks were replaced.
- The wet well holding tank was cleaned out. Pump #2 remains locked out due to a broken conduit and exposed wires; Dodson Electric is handling repairs.
- Centrifuge sludge pumps were inspected. Pump #1 (rebuilt in 2023) is in good condition, while Pump #2 shows wear but remains functional.
- The peristaltic hose on the effluent auto sampler was replaced due to a pinhole leak.
- Lift Stations: Sewer lift stations were inspected regularly. Basket screeners were cleaned, fence repairs were made at Industrial Park locations, brush was cleared, and generator fuel sources were filled.
Maintenance & Repair Activities
Inframark staff completed 97 work orders in June. Major maintenance tasks included:
- Greasing decanters on SBR tanks and the screening unit.
- Daily hosing and cleaning of the influent screening unit.
- Replacing SBR level sensors.
- Inspecting centrifuge sludge pumps and pulling/inspecting WAS pumps.
- Repairing the auto sampler.
- Cleaning SBR#1, the process water chamber, and digester weirs/troughs (#3 and #4).
- Monthly safety inspections were completed.
- UV trough, bulbs, and sensors were hosed and cleaned.
- Oil and belts on blowers were checked daily; grease was applied weekly.
- The centrifuge building floor was hosed, and the centrifuge itself was greased.
- State School weir box was inspected.
- Control building floors were swept and mopped weekly.
- Grass cutting was performed.
Financial Update
Maintenance Expenditures (June):
- Grainger: $1,433. 26 (SBR level sensors)
- LB Water: $1,267. 52 (Centrifuge pump check valve rebuild kit)
- Maryland Biochemic: $501. 78 (Process water tank cleaning chemical)
- The Meter Guy: $500. 00 (Annual meter calibration)
- Hach: $309. 00 (DO sensor caps)
- All American Fire Equipment: $200. 87 (Spray nozzle/fittings for trash pump)
- Industrial chem: $145. 61 (Degreaser)
- Tractor supply: $158. 94 (Fittings for pumps/Steam cleaner hose)
- Sheetz: $78. 87 (Fuel for trash pump)
- Walmart: $95. 09 (SBR nets)
- Ace Hardware: $82. 18 (Process water screen anchors/hardware)
- Long Barn: $49. 37 (PVC fittings)
- Exxon: $38. 00 (Fuel for trash pump)
Budget Caps Status:
- Maintenance Cap: Contract total is $25,000/year. Previous balance was $12,637. 89. Total spent this month: $4,860. 49. Remaining balance: $7,777. 40.
- Sludge Cap: Contract total is $80,000/year. Previous balance was $49,358. 61. Total spent this month: $11,785. 62. Remaining balance: $37,572. 99.
Health & Safety
- There were no accidents in June.
- Personnel have worked 1,612 days (4 years, 6 months) without an accident or injury.
- Training and presentations covered:
- Weekly tailgate meetings
- Centrifuge SOP
- SCADA alarm setpoints and dialer responses
Personnel
The following staff members are listed with their titles and certifications:
- Sharon Burkett: Lead Operator (PA Class A, E, Wastewater Subclass 1,2,3,4,5)
- Kyle Smiley: Operator II (PA Class A, E, Water Subclass 1,10,11,12)
- Randy Lauer: Operator II (PA Class A, E, Wastewater Subclass 1,2,3,4)
- Tony Perott: Operator I (PA Class C, E, Water Subclass 1,6,7,8,12)
- Shawn Jones: Operator in Training (Training for PA DEP exam)
- Luke Byrne: Project Manager (PA Class A, E, Water Subclass 1,7,8,10,11,12; PA Class A, E, Wastewater)