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Inframark WWTP Report

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Ebensburg WWTP Monthly Report: June 2024

Report Date: July 22, 2024 Prepared by: Inframark Water Infrastructure Operations

Executive Summary & Operations

During June 2024, the Ebensburg wastewater treatment plant (WWTP) treated a total of 14,597,800 gallons of wastewater, averaging 486,600 gallons per day.

Key operational highlights included:

  • Sludge Management: The centrifuge operated twice a week on average, sending 9. 114 tons of dry sludge to the landfill.
  • Equipment Maintenance:
    • Three new WAS pumps were ordered to replace worn units; installation is planned for July.
    • Two faulty level sensors in the SBR tanks were replaced.
    • The wet well holding tank was cleaned out. Pump #2 remains locked out due to a broken conduit and exposed wires; Dodson Electric is handling repairs.
    • Centrifuge sludge pumps were inspected. Pump #1 (rebuilt in 2023) is in good condition, while Pump #2 shows wear but remains functional.
    • The peristaltic hose on the effluent auto sampler was replaced due to a pinhole leak.
  • Lift Stations: Sewer lift stations were inspected regularly. Basket screeners were cleaned, fence repairs were made at Industrial Park locations, brush was cleared, and generator fuel sources were filled.

Maintenance & Repair Activities

Inframark staff completed 97 work orders in June. Major maintenance tasks included:

  • Greasing decanters on SBR tanks and the screening unit.
  • Daily hosing and cleaning of the influent screening unit.
  • Replacing SBR level sensors.
  • Inspecting centrifuge sludge pumps and pulling/inspecting WAS pumps.
  • Repairing the auto sampler.
  • Cleaning SBR#1, the process water chamber, and digester weirs/troughs (#3 and #4).
  • Monthly safety inspections were completed.
  • UV trough, bulbs, and sensors were hosed and cleaned.
  • Oil and belts on blowers were checked daily; grease was applied weekly.
  • The centrifuge building floor was hosed, and the centrifuge itself was greased.
  • State School weir box was inspected.
  • Control building floors were swept and mopped weekly.
  • Grass cutting was performed.

Financial Update

Maintenance Expenditures (June):

  • Grainger: $1,433. 26 (SBR level sensors)
  • LB Water: $1,267. 52 (Centrifuge pump check valve rebuild kit)
  • Maryland Biochemic: $501. 78 (Process water tank cleaning chemical)
  • The Meter Guy: $500. 00 (Annual meter calibration)
  • Hach: $309. 00 (DO sensor caps)
  • All American Fire Equipment: $200. 87 (Spray nozzle/fittings for trash pump)
  • Industrial chem: $145. 61 (Degreaser)
  • Tractor supply: $158. 94 (Fittings for pumps/Steam cleaner hose)
  • Sheetz: $78. 87 (Fuel for trash pump)
  • Walmart: $95. 09 (SBR nets)
  • Ace Hardware: $82. 18 (Process water screen anchors/hardware)
  • Long Barn: $49. 37 (PVC fittings)
  • Exxon: $38. 00 (Fuel for trash pump)

Budget Caps Status:

  • Maintenance Cap: Contract total is $25,000/year. Previous balance was $12,637. 89. Total spent this month: $4,860. 49. Remaining balance: $7,777. 40.
  • Sludge Cap: Contract total is $80,000/year. Previous balance was $49,358. 61. Total spent this month: $11,785. 62. Remaining balance: $37,572. 99.

Health & Safety

  • There were no accidents in June.
  • Personnel have worked 1,612 days (4 years, 6 months) without an accident or injury.
  • Training and presentations covered:
    • Weekly tailgate meetings
    • Centrifuge SOP
    • SCADA alarm setpoints and dialer responses

Personnel

The following staff members are listed with their titles and certifications:

  • Sharon Burkett: Lead Operator (PA Class A, E, Wastewater Subclass 1,2,3,4,5)
  • Kyle Smiley: Operator II (PA Class A, E, Water Subclass 1,10,11,12)
  • Randy Lauer: Operator II (PA Class A, E, Wastewater Subclass 1,2,3,4)
  • Tony Perott: Operator I (PA Class C, E, Water Subclass 1,6,7,8,12)
  • Shawn Jones: Operator in Training (Training for PA DEP exam)
  • Luke Byrne: Project Manager (PA Class A, E, Water Subclass 1,7,8,10,11,12; PA Class A, E, Wastewater)
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